Fonterra Te Rapa
Cream Cheese
Plant New Production

Nemesys were contracted to supply Automation resources by Tetra Pak to develop Level 2 Grafcet FDs, develop PLC and HMI systems that integrate with the new TetraPak Product Chiller Systems, FOSS, Filler systems. The work undertaken would give the plant:

• The ability to process Frozen Wholemilk Concentrate alongside Mascarpone and other products on the same line.
• Allow inline standardising for better fat, protein and total solids control while the plant is running.
• An upgraded conveyor system.
• A new integrated Filler. 

Technology used:

• Control Logix Process PLCs
• SICK Flexisoft Safety PLC
• Factory Talk View SE HMI
• ABB ACS Drives
• Flex IO/Point IO Racks

IO count: 500