Mon - Fr
/
7:30AM - 5:00PM
Fonterra's Hautapu plant underwent major process changes to increase its Whey Protein Concentrate (WPC) production capacity. Fonterra contracted Nemesys to supply the automation resources behind the upgrade, developing Level 2 Grafcet functional designs, PLC software, and HMI systems.
The work required modifications to the existing PCS software alongside significant physical installation changes across the WPC process plant.
The WPC process plant changes included:
Total I/O count: 1,000
By rebuilding the retentate, clarifier, and pressure control systems under upgraded PCS software, Nemesys helped lift WPC production capacity at Hautapu while modernising the plant's control architecture. The result is a higher-throughput process plant with improved flow control, pressure management, and water treatment.
Fonterra's Te Rapa Cream Cheese Plant expanded its operations to meet rising demand for frozen whole milk concentrate.
View Full Case Study
A maintenance solution that leverages machine learning and IoT to predict equipment failures enabling companies to optimize workflows, plan for changes, and test improvements in a virtual environment.
View Full Case Study
A digital replica of industrial processes that simulates real-world scenarios, enabling companies to optimize workflows, plan for changes, and test improvements in a virtual environment.
View Full Case Study
A factory automation solution using IoT and AI to optimize production, reduce waste, and enable real-time performance monitoring for enhanced operational efficiency.
View Full Case Study
